Centrifugal Compressors with Horizontally Split Casing

SPECIFICATIONS

DESIGN

REFERENCES

TECHNICAL DATA

Capacity: up to 1 400 m³/min (up to 120,000 Nm³/h)
Discharge pressure: up to 45 bar (45,8 kgf/cm²)
Drive power: up to 6 300 kW

COMPRESSIBLE GASES

APPLICATION

Compressor system
5GC1-387/12

The casing of a horizontally split compressor consists of a cast cylinder, rotor, a set of embedded parts, seals and bearings. The horizontally split casing simplifies the inspection and repair of the flow path components, bearings, and seals.

The basic models can be modified in accordance with the customer requirements.

DESIGN FEATURES & ADVANTAGES

Horizontally split casing in a combination with embedded parts in the flow path allow fabrication of the complex machines for compression of inflammable gases (oxygen) and gases tending to form various sediments along the flow path.
Maintenance of bearings and seals without disassembling of the casing
Low cost of routine maintenance due to access to the rotor and embedded parts through the upper casing half
Special design and materials requirements for compression of inflammable gases
Many years of operation in real condition have proven high reliability and efficiency of the construction components
Available in customized versions in accordance with customer requirements

INSTALLATION

Version for indoor installation inside of a building (enclosure) of a compressor station
Hangar version (prefabricated building) including all engineering systems
Version for outdoor installation in open air areas

Construction Materials

Ductile cast iron
Carbon steel
Stainless steel
Titanium

Drive Types

Electric motor
Gas turbine
Steam turbine

SCOPE OF SUPPLY

Compressor system (compressor, multiplier, base frame, couplings, piping)
Electric motor (gas turbine drive, gas piston drive, steam turbine)
Lubrication systems and seals
Anti-surge protection system
Automatic control system

BASE 1

Model	Compressible gas	Capacity m³/min (Nm³/h)	Pressure MPa (bar)		Rotation speed, rpm	Drive		Dimensions, m	Weight including el. motor, automation, piping, spare parts, kg	Application
Model	Compressible gas	Capacity m³/min (Nm³/h)	Suction	Discharge	Rotation speed, rpm	Type	Power, KW	Dimensions, m		Application
КТК-12.5/35	Oxygen	208 (12500)	0.1 (1.02)	3.43 (35)	13800	El. motor	3150	20.50х4.50х5.00	38815	Chemical industry and metallurgy
КТК-7/14	Oxygen	116 (7000)	0.09 (1)	1.37 (14)	13640	El. motor	1250	11.00х5.05х5.70	24885	Chemical industry and metallurgy
CК-135/8М1	Air or nitrogen	135 (8000)	0.09 (1)	0.78 (7.8)	13535	El. motor	1000	9.00х4.60х5.00	15400	Chemical industry and metallurgy
HTK-2.5/3.5М1	Dry chlorine	41 (2300)	0.09 (0.95)	0.34 (3.5)	11200	El. motor	315	10.24х1.17х6.84	16155	Chemical industry
GC1-56/1.5	Steam	56 (3000)	0.10 (1.03)	0.15 (1.5)	11136	El. motor	110	2.59х1.53х2.35	2800	Waste waters treatment (desalination units). Increase of heat content in water steam

BASE 2

Model	Compressible gas	Capacity m³/min (Nm³/h)	Pressure MPa (bar)		Rotation speed, rpm	Drive		Dimensions, m	Weight including el. motor, automation, piping, spare parts, kg	Application
Model	Compressible gas	Capacity m³/min (Nm³/h)	Suction	Discharge	Rotation speed, rpm	Type	Power, KW	Dimensions, m		Application
22CKO-42/8-38М1	Natural gas	42 (20000)	0.8 (8)	3.8 (38)	16800	El. motor	2000	12.00х5.70х6.18	43000	Chemical industry. Ammonia synthesis
2CCK-10/300-12/10	Nitrogen-hydrogen mixture	10 (175000)	28.4 (291)	31.4 (321)	2965	El. motor	750	6.94х1.50х1.600	26400	Chemical industry. Ammonia and methanol synthesis
2CCK-10/300-12/10 - with el.motor and w/o high-pressure stage - w/o el.motor and high-pressure stage	Nitrogen-hydrogen mixture	10 (175000)	28.4 (291)	31.4 (321)	2965	El. motor	750	2.57х0.75х0.75	2395	Chemical industry. Ammonia and methanol synthesis
2CCK-10/350-10	Nitrogen-hydrogen mixture	10 (190000)	31.4 (321)	34.3 (351)	2965	El. motor	750	6.94х1.50х1.60	26400	Chemical industry. Ammonia and methanol synthesis
2CCK-10/350-10 - with el.motor and w/o high-pressure stage - w/o el.motor and high-pressure stage	Nitrogen-hydrogen mixture	10 (190000)	31.4 (321)	34.3 (351)	2965	El. motor	750	4.57х0.75х0.75	5556	Chemical industry. Ammonia and methanol synthesis

BASE 3

Model	Compressible gas	Capacity m³/min (Nm³/h)	Pressure MPa (bar)		Rotation speed, rpm	Drive		Dimensions, m	Weight including el. motor, automation, piping, spare parts, kg	Application
Model	Compressible gas	Capacity m³/min (Nm³/h)	Suction	Discharge	Rotation speed, rpm	Type	Power, KW	Dimensions, m		Application
32GC1-110/21	Propylene	110 (6700)	0.10 (1.05)	2.05 (21)	12395	El. motor	1600	12.40х6.25х6.32	42010	Petroleum chemistry. Production of ethylene propylene rubber
3GC1-160/15	Natural gas	160 (9600)	0.10 (1.02)	1.5 (15)	13054	El. motor	1600	6.50х5.20х3.50	21000	Petroleum chemistry. Catalytic cracking units
3CKО-103/3.3-12М	Wet (sour) gas	103 (20500)	0.32 (3.3)	1.17 (12)	13122	El. motor	1600	10.35х7.15х6.21	30500	Oil refining. Delayed cocking unit
ЗCKK-160/6	Nitrogen	160 (9600)	0.1 (1.02)	0.59 (6)	15436	El. motor	1000	8.80х4.10х5.80	26310	Chemical industry. Ammonia synthesis unit
ЗCКК-100/3.5М	Oxygen	100 (6000)	0.1 (1.02)	0.34 (3.5)	11750	El. motor	500	10.50х5.00х6.10	23000	Non-ferrous metals industry

BASE 4

Model	Compressible gas	Capacity m³/min (Nm³/h)	Pressure MPa (bar)		Rotation speed, rpm	Drive		Dimensions, m	Weight including el. motor, automation, piping, spare parts, kg	Application
Model	Compressible gas	Capacity m³/min (Nm³/h)	Suction	Discharge	Rotation speed, rpm	Type	Power, KW	Dimensions, m		Application
43GC1-250/31	Gaseous oxygen	250 (15000)	0.1 (1.05)	3.04 (31)	10570	El. motor	3150	10.50х7.00х6.00	56000	Metallurgy
43GC1-210/31	Oxygen	210 (12500)	0.10 (1.05)	3.04 (31)	11344	El. motor	3150	20.50х5.20х6.10	50000	Iron & steel industry
4GC1-250/5М	Oxygen	250 (15000)	0.09 (0.93)	0.49 (5)	11033	El. motor	1600	11.40х5.30х6.90	32200	Metallurgy
4GC1-146/1.5-13	Wet hydrocarbon gas	146 (13000)	0.15 (1.5)	1.21 (12.2)	10320	El. motor	1600	7.84х6.52х3.38	30700	Oil refining. FCC system at gas fractioning unit in catalytic cracking complex
4GC1-200/3.5М	Oxygen	200 (12000)	0.1 (1.02)	0.34 (3.5)	9557	El. motor	1000	11.10х5.30х6.20	30000	Non-ferrous metals industry
GC-215/0.15-1.35	Acetylene	215 (1900)	0.01 (0.15)	0.13 (1.35)	9195	El. motor	630	7.70х4.00х6.69	24830	Oil refining. Creation of vacuum in acetylene concentrating and injection unit

BASE 5

Model	Compressible gas	Capacity m³/min (Nm³/h)	Pressure MPa (bar)		Rotation speed, rpm	Drive		Dimensions, m	Weight including el. motor, automation, piping, spare parts, kg	Application
Model	Compressible gas	Capacity m³/min (Nm³/h)	Suction	Discharge	Rotation speed, rpm	Type	Power, KW	Dimensions, m		Application
543GC1-400/40	Oxygen	400 (24000)	0.1 (1.02)	3.92 (40)	9430	El. motor	6300	17.80х7.20х6.90	102000	Metallurgy
54ЗCK-450/35М1	Air	450 (27000)	0.1 (1)	3.5 (35)	9600	El. motor	5000	14.65х7.00х6.14	81660	Chemical industry. Ammonia synthesis unit
5GC1-401/12	Methyl chloride	401 (25000)	0.1 (1.05)	1.2 (12)	6700	El. motor	4000	9.50х7.05х8.50	68000	Petroleum chemistry. Production of butyl rubber
5GC1-387/12	Methyl chloride	387 (24000)	0.10 (1.05)	1.17 (12)	6559	El. motor	4000	9.50х7.00х8.40	79000	Petroleum chemistry. Compression of recurrent products in production of butyl rubber
55GC1-326/12	Methyl chloride	326 (21000)	0.10 (1.05)	0.17 (12)	7556	El. motor	4000	11.00х7.40х7.49	56500	Petroleum chemistry. Synthesizing of butyl rubber
5GC1-300/2-12.5	Wet (sour) gas	300 (36000)	0.19 (2.0)	1.22 (12.5)	8012	El. motor	3500	14.00х9.00х5.00	50000	Petroleum chemistry
5GC1-400/0.3-1.7	Hydrogen sulphide	400 (7000)	0.02 (0.3)	0.16 (1.7)	9267	El. motor	1250	11.80х5.40х6.60	46550	Oil refining. Circulation of inert gas and creation vacuum in filters of dewaxing and deoiling units
5GC1-400/0.1-1.15	Coke gas	400 (24000)	0.1 (0.98)	0.11 (1.15)	9814	El. motor	500	10.50х5.20х5.00	35000	Coke chemistry. Vacuum compressor system for hydrogen sulfide removal
5GC1-300/0.1-1.2	Hydrogen sulphide	300 (1800)	0.001 (0.1)	0.12 (1.2)	9930	El. motor	400	9.50х4.80х5.50	33200	Coke chemistry. Vacuum-compression unit for hydrogen sulphide removal
NC-230/3-3.5	Nitrogen or hydrogen-nitrogen mixture	233 (40000)	0.29 (3)	0.34 (3.5)	7600	El. motor	400	10.51х3.53х3.64	12600	Chemical industry. Ammonia synthesis unit